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TATA RoofDek D60

800mm cover width

AVAILABLE IN PLAIN OR COLOURCOAT FINISHES

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RoofDek D60 is a 60mm deep trapezoidal roof deck with an 800mm cover width and 200mm pitch, sitting between D46 and D100 in the RoofDek range.

Available plain, or with web perforations to pattern 4546 for acoustic absorption. Perforating costs span — in 0.70mm steel the maximum single span falls from 3005mm plain to 1355mm perforated — so the two variants specify differently.

Maximum spans plain are 3672mm single and 4923mm double in 1.20mm S280. Capacity depends on span, gauge and span condition; full load/span tables for all six material specifications are on the datasheet.

Supplied in Colorcoat HPS200 Ultra® pre-finished steel, galvanised steel and aluminium, 0.70mm to 1.20mm. Contact us for site-specific load calculations.

Watch this short video for a quick explanation!

LIGHTWEIGHT ROOF DECKING FOR COMMERCIAL & INDUSTRIAL

  • Maximum single span 3672mm; 4923mm over a double span using sheet continuity — both in 1.20mm S280.

  • Available plain or with web perforations to pattern 4546 (4.5mm holes at 6.3mm triangular centres) for acoustic absorption.

  • Tested acoustic system: weighted absorption coefficient 0.55 (LM), Class C, sound reduction index Rw 39dB — perforated D60 0.7mm with Rockwool build-up, without trough infills.

  • Rain noise on 0.7mm deck measured at 52–60dB (ISO 140-18 draft)

  • Non-fragile to ACR (M) 001:2000, Class B single and double span, when fixed to the manufacturer's specification

  • Aluminium option weighs 3.72 kg/m² against 8.04 for 0.70mm steel — under half the deck weight where structure is critical

  • Load/spans calculated to Eurocodes 3 and 9; a fixings check is also required

  • Finishes: Colorcoat HPS200 Ultra® pre-finished steel, galvanised steel, aluminium

STRONG YET LIGHT — DECKING FOR BIG BUILDS

Features

Profile Type: Trapezoidal

Profile Depth: 60mm

Cover Width: 800mm

Trough depth: 64mm, narrow flange width 90mm.

Bearing & Support

Designed bearing width of 100mm on purlin. Both broad flange and narrow flange moment capacity data provided.

Transverse Resistance

Internal and end transverse resistance (Rw) data provided. Perforated variant has significantly reduced Rw vs solid.

Shear Capacity

Design shear capacity (kN/m) detailed for all gauges. Solid sections significantly outperform perforated variants.

Perforated Pattern

Pattern 4546 (46% open area) — 4.5mm diameter holes a

Benefits

Medium-Span Efficiency: D60 is the first profile in the RoofDek range offering genuine medium-span capability up to 5.00m on solid sections, filling the gap between shallow and deep profiles.

Optimised Bearing Width: 100mm bearing on purlins ensures structural stability without requiring additional reinforcement for most applications.

Material Flexibility: Available in S220 and S280 steel grades plus aluminium, allowing specifiers to balance cost against performance.

Acoustic Options: Web perforated variant with pattern 4546 (46% open area) provides 10.7% exposed soffit opening for acoustic absorption in open-plan spaces.

Proven Track Record: RoofDek D60 is established across warehousing, commercial, retail, and industrial sectors with decades of field performance data.

Pre-Finished Options: Colorcoat HPS200 Ultra available single or double-sided for enhanced aesthetics and durability.

Applications

Building Types and Applications

The D32S system is ideally suited for lightweight commercial applications:

Lightweight commercial buildings

Industrial facilities with purlin systems

Educational buildings

Retail and office developments

Applications requiring economical shallow profiles

Span Range: 1.2m to 2.8m for typical applications

TECHNICAL SPECIFICATION

Technical

Exposed Soffit: When the soffit of the perforated deck is exposed to the interior environment (open-plan office, retail, leisure), the VCL must be positioned UNDERNEATH the tray (above the deck). This prevents moisture from entering the void and affecting the acoustic treatment or insulation.

Ceiling-Protected Soffit: When a suspended metal framework (MF) or other ceiling system creates a separate interior environment below the deck, the VCL may remain above the tray. The ceiling system then provides the primary moisture barrier.

Pattern 4546 Characteristics: 4.5mm diameter holes at 6.3mm triangular centres provide 10.7% exposed soffit opening and 46% open area. This geometry delivers acoustic absorption in open-plan spaces while maintaining structural integrity.

Transverse Resistance Impact: Perforated variants show significantly reduced transverse resistance (internal Rw and end Rw) compared to solid sections. This is by design and does not indicate structural deficiency when properly specified for the intended span and load case.

Shear Capacity: Perforated sections have approximately 20% of the shear capacity of equivalent solid sections. Ensure shear demand does not exceed the perforated section capacity for the given span and loading.

ENQUIRY HERE

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